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Inspection Devices for Metal Magnetic Memory Method

TSC-1M-4
TSC-2M-8
TSC-3M-12
TSC-4M-16
TSC-5M-32
TSC-6M-8
TSC Sensors
TSCM-2FM
EMIC
NDT Complex
EMIC

Electromagnetic Indicator of Cracks EMIC

Electromagnetic Indicator of Cracks EMIC is designed for measuring of defects depth and detection of their locations during the inspection of products made of ferromagnetic and non-magnetic metals and alloys for presence of surface crack-type defects of fatigue, corrosion and process-induced nature.

RF Gosstandart Certificate RU.C.27.002.A N35003.

The principle of the instrument's operation is based on measuring of the magnetic leakage field in the zone of cracks.

The EMIC instrument has a small size and equipped with self-contained power supply, wear-resistant sensor; it is easy to operate and adjust.

The instrument adjustment is performed automatically, it is necessary just to install the sensor on the test surface, press the adjustment button, and in a fraction of a second the instrument is ready for operation. During operation, when the sensor crosses the crack, the instrument generates an appropriate sound and light signal, and the size of the crack can be assessed by the readings on the instrument's LED scale.

Instruments are manufactured in three designs:

  • EMIC-1M - is a universal instrument used for magnetic and non-magnetic metals and alloys;
  • EMIC-2M – is an instrument used for magnetic metals and alloys;
  • EMIC-Ex – is a dust-ignition-proof design of the instrument used in explosive areas.

EMIC has a number of advantages over the conventional eddy-current instruments:

  • Dressing or any other preparation of the test surface is not required
  • Cracks detection through the layer of paint or insulation up to 2 mm thick
  • Ability to operate on rough and corrosion-damaged surfaces
  • Cracks detection in conditions of inhomogeneous metal structure, for example, in the area of welds
  • No "edge effects"

Technical data

Dimensions of the detected defect for magnetic metals and alloys:

Width at Ra3,2 (Rz20), not less

0,002 mm

Length, not less

3 mm

Depth

0,2-0,7 mm

Dimensions of the detected defect for non-magnetic metals and alloys:

Width at Ra3,2 (Rz20), not less

0,004 mm

Length, not less

3 mm

Depth

0,2-0,7 mm

Dimensions of the detected defect for non-ferrous metals:

Width at Ra3,2 (Rz20), not less

0,004 mm

Length, not less

3 mm

Depth

0,2-0,7 mm

Admissible absolute error of the defect depth measurements

±0,1 mm

Admissible inclination between the sensor and the normal to the surface of inspection

±10°

Admissible angle between the crack and the sensor plane, not less

±30°

Sensor traverse speed relative to the specimen, not less

0,5 m/sec

Power supply from integrated storage batteries

3,3-4,2 V

Continuous operation time, not less

40 hours

Operation temperature range

-10°C ... +40°C

Relative humidity range at the temperature of +30°

15% - 90%

Dimensions

120x60x20 mm

Weight

0,5 kg

 

 
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